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      螺柱焊現場故障代碼與報警

      2022-10-28 16:39:00
      孫輝
      原創
      3065

      welding is not permitted.

      解釋: 啟動焊接信號后無接觸信號,導致無法焊接

      Cause: ? No stud in collet.

      原因:  夾套里沒有焊釘

      ? Feeder without weld studs.

      送料器里沒有焊釘

      ? Stabilizer incorrectly set or contaminated.

      支撐腳或噴嘴調整不當或太臟

      ? Weld circuit interrupted.

      焊接回路中斷

      ? Weld head fault (i.e. weld head got jammed).

      焊頭故障(例如:焊頭被卡住了)

      ? Collet defective.

      夾持器損壞了

      Remedy: ? Remove loading fault.

      措施: 排除送釘故障

      ? Check adjusting of stabilizer.

      檢查支撐腳或噴嘴的調整狀態

      ? Check welding circuit.

      檢查焊接回路

      ? Stud feeding.

      送一次釘

      ? Repeat weld cycle.

      重復一次焊接

      ? Replace collet.

      更換夾持器

      ? Notify service engineer!

      專業人員處理

                                                                                                                              

      Fault 3: “Weld tool not in back position“

      故障 3 :焊頭沒有在焊接位置

      Explanation: Proximity switch for back position not configured, defective or power supply missing.

      解釋:焊接位置的接近開關沒有被蓋住或接近開關被損壞或者沒有電壓

      Cause: ? Drop in compressed-air supply.

      原因: 壓縮空氣供應氣壓不足

      ? Cable package defective.

      管線總成損壞

      ? Monitoring time after welding was exceeded.

      焊接之后的檢測時間超差

      ? Weld head defective.

      焊頭損壞

      ? Feeder defective.

      送料器損壞

      ? Collet welded to work surface.

      把夾持器焊在工件表面了

      Remedy: ? Check compressed air.

      措施:  檢查壓縮空氣供應裝置

      ? Check cable package.

      檢查管線總成

      ? Check weld head - slide rail motion.

      檢查焊頭運動滑軌

      ? Check or replace weld head.

      檢查或更換焊頭

      ? Check feeder.

      檢查送料器

      ? Check feeder fuses F1-F3.

      檢查送料器保險絲F1-F3

      ? Reset fault.

      故障復位

      ? Replace collet.

      更換夾持器

      ? Notify service engineer!

      專業人員處理

                                                                       

      Fault 5: “Weld procedure sequence fault“

      故障 5 :焊接程序順序故障

      Explanation: Due to a malfunction the weld sequence is not terminated correctly.

      解釋:由于一個錯誤功能使焊接過程沒有按照程序進行到底

      Cause: ? Feeder or SMPS malfunction.

      原因:  送料器或電源故障

      Remedy: ? Reset fault.

      措施:  故障復位

      ? Check welding (if necessary repeat welding).

      檢查焊接(重新焊接)

      ? Notify service engineer!

      專業人員處理

                                                                                                                              

      Fault 6: “Program no selected“

      故障 6 缺少程序

      Explanation: The weld unit does not detect any program number.

      解釋: 焊接單元不識別程序號碼

      Cause: ? Program no. is 0.

      原因: 程序號碼為0

      ? Transfer signal has not been set.

      沒有設置接受信號

      ? Data line defective.

      數據線被損壞了

      Remedy: ? Customer interface (or interface program) must be verified.

      措施: 檢查用戶接口(或接口程序)是否編寫

      ? Notify service engineer!

      專業人員處理

                                                                                                                             

      Fault 7: “Program not active“

      故障 7 程序沒有激活

      Explanation: The selected weld program is not active and therefore cannot be executed.

      解釋: 由于被選擇的焊接程序沒有被激活,因此無法實施焊接

      Cause: ? Weld unit incorrectly programmed.

      原因: 焊接單元程序編寫錯誤

      ? Fault customer control.

      用戶控制端錯誤

      ? Data line defective.

      數據線被損壞了

      Remedy: ? Check weld program and activate or select an active weld program.

      措施:  檢查焊接程序并激活或者選擇一個已經激活的程序

      ? Notify service engineer!

      專業人員處理

                                                          

      Fault 13: “SMPS: Lift fault“

      故障 13   電源:沒有拉弧

      Explanation: Weld unit is unable to identify lift via measurement lines.

      解釋:焊機通過它的測量線不能確定拉弧過程

      Cause: ? Incorrectly sequence of lift movement.

      原因: 拉弧過程的順序不正確

      ? Weld conditions prohibit lift.

      焊接條件阻礙了拉弧

      ? Cable package defective.

      管線總成損壞

      ? Weld head defective.

      焊頭被損壞

      ? Defective feeder.

      送料器被損壞

      ? Internal process cycle fault.

      設備內部運行故障

      Remedy: ? Check weld conditions.

      措施: 檢查焊接條件

      ? Check weld head.

      檢查焊頭

      ? Check feeder.

      檢查送料器

      ? Stud feeding.

      送一次釘

      ? Check feeder connection.

      檢查送料器連接線

      ? Repeat weld cycle.

      重復一次焊接

      ? Forced WC.

      啟動焊接完成信號

      ? Notify service engineer!

      專業人員處理

                                                                 

      Fault 15: “Drop down timeout“

      故障 15 下落時間超時

      Explanation: Max. drop time was exceeded and welding was stopped.

      解釋: 下落時間超出最大允許值,焊接被中斷

      Cause: ? Air gap incorrectly adjusted.

      原因: 間隙調整錯誤

      ? Weld circuit resistance too high.

      焊接回路電阻過高

      ? Measurement line-ground missing.

      沒有連接地線測量線

      ? SKK / PK defective.

      自動焊頭或焊槍損壞

      Remedy: ? Reset fault.

      措施: 故障復位

      ? check measurement line (if necessary, reduce weld circuit resistance)

      檢查測量線(降低焊接回路電阻值)

      ? Check setting of SKK- / PK.

      檢查自動焊頭或焊槍狀態

      ? Notify service engineer!

      專業人員處理

                                                                                                                             

      Fault 16: “Open circuit, no arc“

      故障 16 空載焊接

      Explanation: Extinguishing of the arc during weld, resp. the weld current is below I =80A.

      解釋: 焊接過程中拉弧被斷開,或焊接回路電流小于80A

      Cause: ? Air gap too large.

      原因: 間隙過大

      ? Gun was removed at the beginning of the weld.

      焊槍在開始焊接時被提起

      ? Extremely impure work surface.

      焊接表面油污太多

      ? Fault SMPS.

      電源故障

      Remedy: ? Repeat weld cycle.

      措施: 重復一次焊接

      ? Stud feeding.

      送一次釘

      ? Check adjusting of the weld gun.

      檢查焊槍的調整

      ? Check welding conditions.

      檢查焊接條件

      ? Check work piece conditions.

      檢查工件表面

      ? Notify service engineer!

      專業人員處理

                                                                                                                          

      Fault 17: “Measurement line broken“

      故障 17 測量線中斷

      Explanation: Measurement line signal not any longer detected.

      解釋: 測量線信號沒有被捕捉到

      Cause: ? Measurement line broken or incorrectly connected.

      原因: 測量線損壞或連接錯誤

      ? Reversed measurement line-ground and measurement line.

      地線測量線和測量線接反了

      ? SOW power failure.

      和工件的接觸電壓中斷

      ? Weld line interrupted.

      焊接電纜中斷

      Remedy: ? Check fuses on front panel.

      措施: 檢查面板上的保險絲

      ? Reset fault.

      故障復位

      ? Check welding cable.

      檢查焊接線

      ? Check measuring line.

      檢查測量線

      ? Check ground- measurement line

      檢查地線測量線.

      ? Check feeder fuses.

      檢查送料器的保險絲

      ? Notify service engineer!

      專業人員處理

                                                              

      Fault 23: “Handgun sequence not followed“

      故障 23 手槍焊接啟動條件

      Explanation: Correct sequence when welding with a gun (PK/PLM) was not observed.

      解釋:  在用手槍焊接時沒有遵守正確的焊接順序

      Cause: ? Angularity switch by-passed or incorrectly adjusted.

      原因: 角度開關被橋接或調整錯誤

      ? Trigger start by-passed.

      啟動開關被橋接

      ? Correct sequence "SOW-ANG-START" not observed.

      沒有遵守SOW(接觸信號)-WS(角度開關)- START(焊接)的焊接順序

      Remedy: ? Observe sequence "SOW-ANG-START".

      措施:  遵守SOW(接觸信號)-WS(角度開關)- START(焊接)的焊接順序

      ? Check PK for correct setting of angularity.

      檢查角度開關的調整情況

      ? Release trigger and restart.

      松開啟動開關并重新啟動

      ? Notify service engineer!

      專業人員處理

                                          

      Fault 25: “Wrong stud loaded“

      故障 25 焊釘輸送錯誤

      Explanation: The supplied stud is not the specified stud required by unit control.

      解釋: 所提供的焊釘不是焊機指定的焊釘

      Cause: ? The weld unit identified an incorrect stud in the weld head via the lift measuring system or the stud verification test.

      原因:  焊機只識別通過拉弧測量系統或者通過焊釘檢驗的焊釘的焊頭   

      Remedy: ? Reset fault.

      措施:  故障復位

      ? Repeat stud feeding.

      重新送一次釘

      ? Verify correct stud length in the feeder.

      檢驗送料器里焊釘的長度

      ? Check programming.

      檢查程序

                                                                                                                            

      Fault 30: “Weld out of tolerance”

      故障 30 焊接參數超差

      Explanation: Collective fault for the exceeded tolerances.

      解釋:  一般性超差

      Cause: ? The following tolerances are out of parameter: weld current, weld time, Vp, Vw, Pen, Varc peak, Varc drop or weld energy.

      原因: 超出公差的參數:焊接電流,焊接時間,拉弧電壓,焊接電壓,焊接深度,電壓峰值,電壓降或焊接能量

      ? Defective SMPS or welding tool.

      電源或焊接工具損壞

      Remedy: ? Reset fault.

      措施: 故障復位

      ? Check tolerances.

      檢查公差設定值

      ? Check weld circuit and weld conditions.

      檢查焊接電流和焊接條件

      ? Check SMPS and welding tool.

      檢查電源和焊接工具

                                         

      Fault 100: “Feeder: No power to aux. supply“

      故障 100 送料器:沒有電壓

      Explanation: The feeder identifies no voltage supply.

      解釋: 送料器沒有電壓供應

      Cause: ? Defective feeder fuse.

      原因: 送料器保險絲損壞

      ? Defective feeder.

      送料器損壞

      Remedy: ? Replace feeder fuse.

      措施: 更換送料器保險絲

      ? Check feeder.

      檢查送料器

      ? Notify service engineer!

      專業人員處理

                                           

      ault 102: “Feeder: Feed rail not filled in time“

      故障 102 送料器:焊釘傳送錯誤

      Explanation: Filling of the rail way is not ensured.

      解釋: 焊釘傳送過程中出現故障

      Cause: ? Sufficient stud level in the separating drum not reached.

      原因: 焊釘卡在了滑道上

      ? Mechanical defect of the escapement rails

      滑道上有機械故障

      ? Wrong adjusting on the stud inlet dish.

      焊釘口調整錯誤

      ? Wrong adjusted or defective proximity switch "Min".

      最小接近開關調整錯誤或損壞

      Remedy: ? Check adjusting.

      措施: 檢查送料器調整

      ? Replenish weld studs.

      加滿焊釘

      ? Remove blockage.

      清除滑道上焊釘

      ? Adjust proximity switch or/and replace.

      調整接近開關或更換

      ? Notify service engineer!

      專業人員處理

                                             

      Fault 106: “Feeder: Feed tube locking switch open“

      故障 106 送料器:送料管被鎖緊

      Explanation: The signal for feed hose locking at the stud feeder is not configured.

      解釋: 送料器鎖緊信號開關沒有被蓋上

      Cause: ? Feed tube not connected (gun).

      原因: 送料管沒有連接

      ? No bridge for feed tube locking (head).

      送料管鎖緊開關沒有連上

      ? Defective cable package.

      管線總成損壞

      ? Defective fuse F5 on PCB ETF CPU E510.

      中央處理器E510電路板保險絲F5損壞

      Remedy: ? Connecting feed tube.

      措施: 連接送料管

      ? Check locking switch.

      檢查緊鎖開關

      ? Check cable package.

      檢查管線總成

      ? Replace fuse.

      更換保險絲

      ? Notify service engineer!

      專業人員處理

                                         

      Fault 109: “Feeder: Feed cycle timeout“

      故障 109 送料器:送料循環超時

      Explanation: The weld unit indicates an incorrectly performed feed cycle.

      解釋: 焊機顯示一個錯誤的送料循環

      Cause: ? The feeder does not terminate a feed cycle in the maximum

      monitoring time.

      原因: 送料器沒有把送料循環鎖定在最大的監控時間內

      Remedy: ? Check feeder.

      措施: 檢查送料器

      ? Repeat stud feeding.

      重復一次焊接

      ? Notify service engineer!

      專業人員處理

                                                   

      Fault 118: “Feeder: +5V Keypad not detected“

      故障 118 :送料器:控制面板沒有 +5V 電壓供應

      Explanation: The voltage supply 5V for the keypad communication is missing.

      解釋: 控制面板通信的+5V電壓沒有

      Cause: ? Defective fuse F3 on PCB ETF CPU E510.

      原因: 中央處理器E510電路板保險絲F3損壞

      ? Defective optocoupler on the PCB ETF CPU E510.

      E510電路板上的光耦合器損壞

      Remedy: ? Replace fuse.

      措施: 更換保險絲

      ? Replace PCB ETF CPU E510.

      更換E510電路板

      ? Notify service engineer!

      專業人員處理

                                                                                                                          

      Fault 119: “Feeder: LM / Solenoid under voltage“

      故障 119 送料器:自動焊槍 / 電磁閥不足

      Explanation: The voltage supply for the linear motor / solenoid is less than 90 Volt

      解釋: 直流電機/電磁閥的供電電壓低于90V

      Cause: ? Defective fuse F2 on ETF PCB Amplifier E 512.

      原因: 放大器E512     電路板保險絲F2損壞

      ? Defective ETF PCB amplifier E 512.

      放大器E512電路板損壞

      Remedy: ? Replace fuse F2.

      措施: 更換保險絲F2

      ? Replace ETF PCB Amplifier E 512.

      更換放大器E512電路板

      ? Notify service engineer!

      專業人員處理

                                                 

      Fault 121: “Feeder: LM/Solenoid over voltage“

      故障 121 :送料器:自動焊槍 / 電磁閥電壓超出

      Explanation: The voltage supply for pcb E 512 is out of the tolerance range.

      解釋: 給電路板E512供電的電壓超出公差范圍

      Cause: ? Transformer wrong connected.

      原因: 轉換器連接錯誤

      ? Defective transformer.

      轉換器損壞

      Remedy: ? Check connection transformer.

      措施: 檢查轉換器連接

      ? Exchange transformer.

      更換轉換器

      ? Notify service engineer!

      專業人員處理

                                                                                                                          

      Fault 122: “LM/Solenoid not detected“

      故障 122   自動焊槍 / 電磁閥故障

      Explanation: The connected welding tool on the feeder has not linear motor or solenoid.

      解釋: 同送料器連接的焊接工具不是直線電機或電磁閥

      Cause: ? No welding tool connected.

      原因: 沒有連接焊接工具

      ? Defective cable package.

      管線總成損壞

      Remedy: ? Connect weld tool.

      措施: 連接焊接工具

      ? Check cable package.

      檢查管線總成

      ? Notify service engineer!

      專業人員處理

                                

      Fault 167: “Feeder: +5V not detected“

      故障 167 送料器: +5V 檢測電壓缺失

      Explanation: The voltage supply +5V for the measurement stretch length is missing.

      解釋: 測量拉伸長度的+5V電壓缺失

      Cause: ? Defective cable package.

      原因: 管線總成損壞

      ? Defective PCB in the weld head.

      焊頭里的電路板損壞

      ? Defective optocoupler on the ETF CPU E510.

      E510里的光耦合器損壞

      Remedy: ? Check cable package.

      措施: 檢查管線總成

      ? Check PCB in the weld head.

      檢查焊頭里的電路板

      ? Replace PCB ETF CPU E510.

      更換E510電路板

      ? Notify service engineer!

      專業人員處理

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